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Shuttle Carrier Aircraft

Shuttle Carrier Aircraft
NASA's Shuttle Carrier Aircraft 905 (front) and 911 (rear).jpg
NASA's Shuttle Carrier Aircraft 905 (foreground) and 911 (background)
Role Outsize cargo freight aircraft
Manufacturer Boeing (aircraft & modifications)
Introduction 1977
Retired 2012
Status Retired
Primary users NASA
Boeing
Number built 2 (converted ex-commercial aircraft)
Developed from Boeing 747-100

The Shuttle Carrier Aircraft (SCA) were two extensively modified Boeing 747 airliners that NASA used to transport Space Shuttle orbiters. One is a 747-100 model, while the other is a short range 747-100SR.

The SCAs were used to ferry Space Shuttles from landing sites back to the Shuttle Landing Facility at the Kennedy Space Center. The orbiters were placed on top of the SCAs by Mate-Demate Devices, large gantry-like structures that hoisted the orbiters off the ground for post-flight servicing then mated them with the SCAs for ferry flights.

In approach and landing test flights conducted in 1977, the test shuttle Enterprise was released from an SCA during flight and glided to a landing under its own control.

The Lockheed C-5 Galaxy was considered for the shuttle-carrier role by NASA, but rejected in favor of the 747—in part due to the 747's low-wing design in comparison to the C-5's high-wing design, and also because the U.S. Air Force would have retained ownership of the C-5, while NASA could own the 747s outright.

The first aircraft, a Boeing 747-100 registered N905NA, was originally manufactured for American Airlines and still carried visible American cheatlines while testing Enterprise in the 1970s. It was acquired in 1974 and initially used for trailing wake vortex research as part of a broader study by NASA Dryden, as well as Shuttle tests involving an F-104 flying in close formation and simulating a "release" from the 747.

The aircraft was extensively modified for NASA by Boeing in 1976. While first-class seats were kept for NASA passengers, its main cabin and insulation were stripped, mounting struts were added, and the fuselage was strengthened. Vertical stabilizers were added to the tail to aid stability when the Orbiter was being carried. The avionics and engines were also upgraded, and an escape tunnel system similar to that used on Boeing's first 747 test flights was added. The flight crew escape tunnel system was later removed following the completion of the Approach and Landing Tests (ALT) due to concerns over possible engine ingestion of an escaping crew member.


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